Lignin as a building block for new polymers

Separated lignin. Photo: Stora Enso

The effective utilisation of wood materials is at the heart of the strategies of pulp and paper industries. One of the interesting raw-materials is lignin. It is an adhesive of wood fibres, and the second most common bio-based entity of multiple molecules, biopolymers.

The forest industry has traditionally burned the lignin in the black liquor to produce energy. Currently, just over 100,000 tonnes of it is separated from black liquor annually.

As the energy efficiency of pulp mills has increased, not all of the energy from burning black liquor is needed. Thus the industry has started searching for alternative uses for black liquor. One such alternative use to use it as a material, or burning it elsewhere.

Valmet has developed a process for the separation of lignin. It can be installed in both greenfield as well as older plants. The Stora Enso pulp mill in Sunila, south-east of Finland, is the first plant in the world that has started using this Ligno Boost technology. In the plant the lignin is first separated, after which it is dried and pressed into powder.

There are high hopes for the refinement of lignin. One of those is the usage of lignin in the production of carbon composites, which can be used in automobile and aviation industries. Future visions also include the refinement of lignin to liquid fuel, technical carbon, active carbon or bioplastics.

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